Silicon's Heir: How InGaAs-on-Insulator is Forging the Future of Chips

Breakthroughs from VLSI Symposium 2025 reveal compound semiconductors extending Moore's Law

The Shrinking Wall

For decades, silicon transistors powered Moore's Law, relentlessly shrinking while boosting computing power. But as silicon devices approach atomic scales, electron slowdowns and energy leaks signal a fundamental ceiling. Enter indium gallium arsenide (InGaAs) – a compound semiconductor with electron mobility 10x higher than silicon. Integrating this high-speed material onto silicon platforms offers a lifeline to extend Moore's Law and unlock revolutionary efficiency for AI, quantum, and 5G/6G systems.

Electron Mobility Comparison
Key Advantages
  • 10x Higher Mobility
    Compared to silicon
  • Lower Power Consumption
    Reduced dynamic power
  • CMOS Compatibility
    New integration methods

Why InGaAs? The Electron Superhighway

Physics of Speed

InGaAs's crystal structure creates a "low effective mass" pathway for electrons, enabling near-ballistic transport. This translates to:

  • Faster switching speeds at lower voltages
  • Reduced dynamic power consumption
  • Higher drive currents for computational density

CMOS Compatibility Challenge

Traditional InGaAs devices struggled with silicon integration due to lattice mismatch and thermal instability. Recent breakthroughs in heterogeneous epitaxy and 3D fin architectures now enable defect-free growth on 200–300mm silicon wafers 7 5 .

Material Properties Comparison
Property InGaAs Silicon Advantage
Electron Mobility (cm²/Vs) 10,000 1,400 7.1x
Saturation Velocity (×10⁷ cm/s) 2.5 1.0 2.5x
Bandgap (eV) 0.75 1.12 Lower voltage

The Crucible: MIT's Record-Breaking FinFET Experiment

Methodology: Sculpting Atomic Highways

MIT's 2025 VLSI Symposium presentation showcased a novel top-down fabrication process:

  1. Precision Etching
    • Used reactive ion etching (RIE) with BCl₃/SiClâ‚„/Ar gas mix to carve 170nm-tall fins
    • Applied 3 cycles of "digital etch" to trim widths to 8 nm 7
  2. Sidewall Perfection
    • Treated fins with proprietary chemistry to reduce interface traps to 3×10¹² eV⁻¹cm⁻²
  3. Ohmic Contact Revolution
    • Achieved contact resistivity of ~0.2 kΩ·µm – 50% lower than prior methods 7
SEM of Fin Structures

SEM image of InGaAs fin structures (Source: MIT Research)

Results: A New Benchmark

Metric MIT Device Prior InGaAs FinFETs Si FinFET (Intel 14nm)
Fin Width 8 nm >15 nm <10 nm
Aspect Ratio 21:1 <2:1 >5:1
Peak Transconductance 1.8 mS/µm* ~1.2 mS/µm ~2.0 mS/µm
Normalized by Fin Width 225 µS/nm <80 µS/nm 200 µS/nm

*Per conducting gate periphery 7

Breakthrough
First sub-10-nm InGaAs fins

With viable electrostatic control

Performance
55% higher transconductance

Than previous records

Scalability
20nm gate lengths

Matching silicon roadmaps

The Scientist's Toolkit: Building Next-Gen Transistors

Material/Reagent Function Innovation Impact
TMAH Solution Selective InGaAs etching Enables atomic-layer-precision fin shaping
Molybdenum Sputter Targets Low-resistance ohmic contacts Prevents Fermi-level pinning at interfaces
HfO₂/Al₂O₃ ALD Precursors High-k gate dielectrics Boosts gate control while minimizing leaks
In₀.₅₃Ga₀.₄₇As Epitaxial Wafers Channel material growth Lattice-matched to InP buffers on Si
Digital Etch Chemicals Cyclic oxidation/etch agents Achieves sub-10nm fin widths with smooth surfaces

Beyond Logic: Photonics and Quantum Frontiers

Bandgap Tunability (0.35–1.42 eV)

Enables multi-functional chips for diverse applications

Photonics Integration

CMOS-integrated LiDAR and quantum dot lasers 5

AI Data Centers

Quantum dot lasers on silicon could slash power by 40% 5

Space Electronics

Neutron-hardened InGaAs finFETs show promise 3

Quantum Computing

Potential for fault-tolerant qubit structures

The Road Ahead: Challenges and Horizons

Persistent Hurdles
  • Mobility Collapse below 15nm fin widths requires band structure engineering
  • p-Channel Deficiency – GaSb-based solutions are under exploration
  • Thermal Management at >500W/cm² power densities
Future Vectors
  • AI-Driven Design: ML-accelerated ferroelectric InGaAs heterostructures 8
  • 3D Monolithic Stacking: Integrating BEOL InGaAs devices with silicon logic 8
  • Quantum Integration: SQUID-like InGaAs structures for fault-tolerant qubits 3

Conclusion: The Silicon-Compound Coevolution

The VLSI 2025 symposium reveals a pivotal shift: InGaAs is no longer a lab curiosity but a scalable CMOS technology. As MIT's finFETs demonstrate, atomic-scale precision + novel materials science can overcome historic barriers. With industry players like Aeluma and Imec advancing 300mm manufacturing, InGaAs-on-insulator may well power the zettaflop AI systems and fault-tolerant quantum computers of 2030 – ensuring silicon's legacy lives on through its compound successors.

"The transconductance gap between silicon and InGaAs finFETs is closing. What remains is an engineering optimization problem – not a physics limitation."

Jesús del Alamo, MIT (VLSI Symposium 2025) 7
Key Dates
  • VLSI Symposium 2025 June
  • IEEE OIP 2025 July
  • NSREC 2025 Studies August
Performance Metrics
Technology Tags
InGaAs FinFET CMOS Quantum 5G/6G AI Hardware

References